Press

 

 

Tandem Press Line

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Multiple presses with cutting, bending, and other functions into one line

Product Features

Flexibility

  • Manufacturing/supplying by options according to the production manufacture requirement from customers
  • Supplying various types of press including speed automation system, depending on features of manufactured products.
  • Able to apply various cushion equipments including dry/wet clutch/brake and oil pressure NC cushion
  • Application of robot and feeder equipments for automatic transportation between presses

Productivity

  • Lines that satisfy globally-recognized high productivity above 16SPM
  • Various automation system (7-axes robot, transfer device) to satisfy customer demands

Product Specification

Medium and Large Scale Tandem Press Line 1500 TON LINE 2000 TON LINE 2400 TON LINE
CAPACITY 1500T + 800T + 600T x 2 2000T + 1000T + 800T x 2 2400T + 1000T x 3
DIE SPACE 4000 x 2500 mm 4000 x 2500 mm 4600 x 2500 mm
STROKE 800 ~ 900 mm 1000 ~ 1200 mm 1000 ~ 1200 mm
DIE HEIGHT 1300 mm 1400 mm 1400 mm
CUSHION 300 TON 350 TON 400 TON
Tandem Transfer Press Line 2400 TON 1000 TON 1000 TON 1000 TON
DIE SPACE 4600 x 2500 mm 4600 x 2500 mm 4600 x 2500 mm  
STROKE 1400 mm 1250 mm 1250 mm 1250 mm
DIE HEIGHT 1350 mm 1350 mm 1350 mm 1350 mm
STROKE PER MINUTE 6 ~ 16 SPM 6 ~ 16 SPM 6 ~ 16 SPM 6 ~ 16 SPM
CUSHION 400 TON - - -
 

Blanking Press Line

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Facility to process coil into material that can be transformed

Product Features

System

  • Able to produce various materials like SPCC, SPFH590, EXFRC, etc.
  • High speed production upto 15~80SPM according to feeding length
  • Able to exchange mold and coil automatically and automatic execution
  • Able to operate automatic line and to control coil feeding synchronization

Flexibility

  • Easy to load and handle the coil by two coil CARs
  • Able to measure and centering the width penetrating coils automatically
  • Performing the stable automatic coil filling
  • Easy to operate by automatic line operation system

Productivity

  • High productivity by automatic ADC & ACC system

System Composition

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  • Uncoilerarrow

    1. Two Coil car

    2. Automatic coil filling

    3. Maintaining original shape by Drum Segment

    4. Automatic control of drum expansion

  • Washingarrow

    1. Structure that can open the upper frame and the roll easily Easy to preserve

    2. Increase of cleaning effect
    - Non-Scratch Brush Roll
    - Non-tex Wringer Roll

  • Leveller & Looparrow

    1. Inter-Mesh Micro Control (0.05mm)

    2. Easy to preserve

    3. Stabilized CONTROL

    4. Scratch prevention structure

  • Feeder & Pressarrow

    1. Scratch and Roll mark prevention structure

    2. Safe Feed Back

    3. Pad installation to clean feeder roll

    4. Installation considering vibration

    5. Automatic control function

  • Magnet Piler

    1. Telescopic C/V

    2. Two Piler Car Systems

    3. Easy to pick up the material by Stack Rotating Table

    4. Stable blank drop

    5. Prevention of belt separation

 

High Speed Transfer Press Line

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Facility that quickly and precisely controls the movement of materials among molds to contribute to productivity improvement and high-quality production

Product Features

Flexibility

  • Able to accommodate various stuffs of vehicle parts and electronics.
  • Able to apply materials of COIL and BLANK.
  • Providing various types of products from 800 ton to 3000 ton.

Productivity

  • Improvement of productivity from 12 SPM to 30 SPM.

Economical Efficiency

  • Realizing low costs comparing to productivity.
  • Possibility of optimizing plant area.

Precision

  • Realizing the structure design optimized by press structure strength analysis
  • Obtaining customer reliability through DEFLECTION TEST
  • Securing mold works stabilized by power equipments

Product Specification

High Speed Transfer Press Line 1200 TON LINE 1700 TON LINE 3000 TON LINE
STROKE PER MINUTE 30 SPM 30 SPM 30 SPM
DIE SPACE 5000 x 2200 mm 5000 x 2200 mm 8000 x 2500 mm
STROKE 700 mm 700 mm 700 mm
TRANSFER FEED 1000 ~ 1500 mm 1200 ~ 1500 mm 1500 ~ 1800 mm
 

Modular Press Line (5,400Ton)

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System optimizing previous tandem press line, with modulized 2,400-ton press and following 3,000-ton press

Product Features

Efficiency

  • Three 1,000-ton presses are synchronized into one drive system
  • Efficiency System Driving

Flexibility

  • Able to produce various automotive panel products
  • Able to produce double blanks

Productivity

  • Improvement of productivity upto max 15 SPM
  • Line configuration is optimized from material insertion to storing

Product Specification

Modular Press Line 2400 TON 3000 TON
DIE SPACE 4800 x 2500 mm 4600 x 2500 mm
STROKE 1400 mm 1250 mm
DIE HEIGHT 1400 mm 1300 mm
STROKE PER MINUTE 7 ~ 15 SPM 350 TON
DIE SPACE 7 ~ 15 SPM -
 

Progressive Press

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Possessing the facility accomplishment of world largest capability for the reformation of high strength material

Product Features

  • Frame structure of high strength material reformation condition (1/12,000)
  • Considering the feature of max unidirectional weight
  • Link motion of TOUCHIN impact minimum structure in reforming
  • Management within 1mm of entire gap
  • Composition of mold and facility protection system in emergent stop

Product Specification

Classification Specification
Press Ability 400~1600 TON
Press Drop more than 1/12,000
Unidirectional weigh standard Max. 30%
Product Intensity 100 kg/cm2
Classification Specification
Supporting Point 2 or 4 POINT
SPM 20 ~ 55
SLIDE Area By customer requirement option
Driving Method LINK
CLUTCH/BRAKE Wet

Facility capability ondition by the material feature

Material Strength Reformation Ability Facility Capability
40 kg/cm2 300 TON 400 TON
60 kg/cm2 400 TON 800 TON
80 kg/cm2 600 TON 800 TON
100 kg/cm2 800 TON 1200 TON
more than 120 kg/cm2 1200 TON 1600 TON
 

Try-Out Press

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Space and process optimization for modifying and testing molds

Product Features

  • Capable of accommodating large transfer mold and testing
  • Improving working efficiency of the shape order with Inching System of fast response and high power
  • Mold protection in working of small mold through the prevention control of variable overload
  • Realizing the structure design optimized by press structure strength analysis
  • Obtaining customer reliability through Deflection Test
  • Securing mold works stabilized by power equipments

Product Specification

Try-Out Press 2400 TON
DIE SPACEE 4800 x 2500 mm
STROKE 900 mm
DIE HEIGHT 1400 mm
STROKE PER MINUTE 8 ~ 18 SPM
CUSHION 350 TON

System Composition

Able to achieve the progress minimization and space optimization for mold correction and test with consisting of DSP(Die spotting) press at left and right sides on Tryout press.

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